Top » Catalog » PressSavers » 0

$0.00

Care of Alcohol Dampener Rolls
[0]

Care of Alcohol Dampener Rolls
Proper roller maintenance is critical to keeping your alcohol dampener in good condition and operating at its optimum.

Metal rollers must be kept clean, smooth and free of oxidation, and soft rolls must stay soft and sensitized to remain hydrophobic and ink free.

Metal rollers can be cleaned with most good quality plates cleaners, then wiped clean with water and coated with a 50/50 solution of gum and water.

Rubber rollers require special care since they have open surface pores that can accumulate/collect contaminates from the printing process. Ink pigments, paper sizing, and traces of some alcohol substutites accumulate in the roller surface causing the roller to loose its' hydrophobic affinity to where it carries less and less water and eventually picks up ink.

When this happens you must deglaze and recondition the soft rollers to re-develope and sensitize it's surface to reject ink and attract water.

First you must remove all contaminates with a good cleaning. A product called 'Mati-clean' works well as the first step in removing roller contaminates. It cuts ink pigment and paper sizing well. A 50/50 mix of a good water misible roller wash also works well as the step #1 wash to remove surface contamination.

Once you have performed a complete step #1 wash, step #2 is to rinse and lightly scrubb the rollers with a liberal application of isopropl alcohol to remove any hint of a petroleum film/residue from the rolls.

Then step #3 is an application of a 50/50 mix of gum and water will coat the roller to where it will accept fountain solution without rejection.

When not using your press, always coat your 'clean' fountain rollers with an application of 50/50 gum and water to seal the surface until next use.

A quick test to tell if your rubber rollers are becoming contaminated is to wipe them briskly with a cotton pad saturated with isopropl alcohol. If you wipe off a purple stain its an indication that your rollers are absorbing blue paste toner and other dyes used in ink.

If you find that you are increasing your water setting, chances are your rollers need to be cleaned and re-conditioned.

Note: If this cleaning procedure does not bring your soft rollers back into a usable state, check durometer to determine if rubber has hardened beyond specifiactions.

In an emergency situation, you can hand scrub soft rolls with a fast dry deglazer to remove a deep glaze condition, but always follow up with alcohol and then 50/50 gum solution before use.

If durometer it too hard (beyond specs) replace all soft rolls as a set.

Reviews
Quick Find
 
Use keywords to find the product you are looking for.
Advanced Search
Manufacturers
1 x 10.75X16.75 Spot Blanket
1 x 2.0x4.0 Spot Blanket
2 x 10.75x19&3/8 Slim Blanket
1 x 11.75x19&3/8 Slim Blanket
2 x 32R-K Soft Ink Roller Kit for Ryobi 3302/Itek 3985
2 x Cleaning & Refreshing Kompac On-The-Fly
2 x 90920 RH BRKT ASSY ABD 9800
2 x #92920 Gear/Clutch Assembly
2 x RYB522-KM
2 x 93805 BOLT RETAINER ASSY.
1 x 91571 Oscillating Mounting Block
1 x Electrostatic Laser Plates
1 x M1316IPC-KM
1 x RYB-522 Recirculator Module
1 x 8 Gal Refrigerated LC 3/Color
1 x #90840 AD 500/506 FORM ROLLER W/ BEARINGS
1 x GST11-KM
2 x 91412 Metering Roller Eccentric
2 x 90910 LH BRKT ASSY. ABD 9800
2 x 92779 Long Neck Syringe
3 x 92370 One Set Kompac II Seals
1 x M125-KM
1 x 90850 1 Set Pack Kompac III Seals
1 x LIT-WUB16
2 x #92040, 18 3/8" Form Roll W/Bearings
1 x AF17G
1 x #92800 Gear/Clutch Assembly
1 x 8 Gal Refrigerated LC 1/Color
2 x RYB-522 Recirculator Module
2 x #092765 "O"
1 x 91408 Tie Rod for GT-46
2 x 8 Gal Non Refrigerated 1-2 Color
1 x 96087 RYB334
1 x 92185 Five Set Pack Kompac II Seals
2 x AF15-KM
1 x V-93857 bushing
2 x RY-332 Kwik Kolor PKG-50 Ink Fountain Liners
1 x AF15G-KM
1 x M125IPC
1 x 092777 Low-Profile Fountain Bottle
2 x 91760 M4 X 10MM CAP SCREW
1 x MULTI 1850 SUCKER TUBES
1 x 98750 nozzle bracket assy
1 x #92410, 11" Form Roll W/Bearings
1 x Press Vacuum Test Gauge
2 x 71-109-05 Astro Envelope Feeder Sheet Separator
1 x V-98024 ECCENTRIC M/R BEARING
1 x GST11
1 x RYB3200W-KM
2 x 8 Gal Refrigerated LC 4/Color
1 x #92890 Gear/Clutch Assembly
1 x RYB-5102 Recirculator Module
1 x 91423 Oscillator Block LH
1 x 34H-K1 Heidelberg Quickmaster 46 7-roll soft ink kit 1st Unit
1 x #93121, 18 & 3/8" Form Roller W/Bearings
1 x 91424 Oscillator Block RH
2 x GST13-KM
2 x #92720, 23 & 1/4\" Form Roller
1 x 91407 Backing Plate Stand-off
1 x 91910 COLLAR
1 x V-92491 wave washer
1 x RYB332-KM
2 x GTO46-K 9-Roll Soft Ink Roller Kit for Heidelberg GTO-46
1 x LOR-960-A-K RYOBI 2800/ITEK 960 5 PIECE INK ROLLER KIT OLD STYL
1 x CHIEF 15-17 SUCKER TUBES
2 x 91756 8mmx1.25.25 cap screw
1 x 91517 Remote Bottle Plate GT 46/52
1 x V-94342 Housing
1 x 91406 SPRING PLATE GT46/52
1 x TK47
1 x Ryobi / Itek New Style Sucker Tubes
1 x 34H-K2 Heidelberg Quickmaster 8 roll soft ink kit - 2nd Unit
2 x GESTETNER SUCKER TUBES
1 x 91708 6MM X 30MM SHOULDER SCREW
1 x #90959 Gear/Clutch Assembly
1 x #92144, 11 5/8" Form Roll W/Bearings
1 x RYB5102-KM
2 x 91414 tie plate GT-46
1 x #94760, 13" Form Roll W/Bearings
1 x 92260 Old Style seal set
1 x AF17G-KM
1 x #92810 Gear/Clutch Assembly
2 x #92491 Wave Washer
1 x AF15G
2 x #91410 Form Roll W/Bearings
1 x #92450, 10 & 5/8" Form Roll W/Bearings
1 x 91895 BUTTON HEAD SCREW
1 x 91547 Hex Jam Nut
2 x 24 Pack Kompac ll Cleaning Seals
1 x 91545 Compression Spring
2 x #92415 Thrust Washer
1 x 90756 2.5mm T-Wrench
2 x #92430, 11 & 1/8" Form Roller W/Bearings
2 x M1819-1-KM
1 x RYB3200-KM
2 x 92778 Blue Suction Syringe
2 x HMD-248/252 Recirculator Module
2 x RYB2728
2 x 93818 ECC. SHAFT BUSHING
1 x GST12
2 x 93814 SHOULDER BOLT ABD 9800
2 x 8 Gal Refrigerated LC 2/Color
1 x A92777 Low Profile Bottle & Cap Assembly
1 x #91800 Gear/Clutch Assembly
1 x RYB33-KM
2 x M1316IPC
2 x #92910 Gear/Clutch Assembly
2 x 24 Scuff-Tuff AB Dick Sucker Cups
1 x #92420, 11 & 1/8" Metering Roll W/Bearings
1 x 9985 & 3985 Service Manuals
1 x RY-332 Kwik Kolor 100-Pkg Ink Fountain Liners
1 x DMCP Recirculator Module
1 x 92370-Ten Set Pack Kompac II Seals
1 x Li Shiang Wang FEDEX Shipping Charge
1 x V-91966 washer
1 x AB Dick Sucker Tube Length Spacers
1 x #92930 Gear/Clutch Assembly
1 x Kwik Kolor RYB-32 Ink Fountain
1 x Removing Defective 12MM Clutch/Bearing
2 x 2.0x4.0 Spot Blanket
1 x Kwik Kolor RYB-3302 Ink Fountain
1 x PPE-25 UNIVERSAL PLATE PUNCH
1 x 33R51P Water Metering Roller for "H" Water System
1 x #92860 Gear/Clutch Assembly
1 x Cleaning Your Kompac On-The-Fly
1 x #92850 Gear/Clutch Assembly
1 x RYB-5102 Recirculator Module
1 x 95930 COVER ASSEMBLY
3 x 10.75x19&3/8 Slim Blanket
1 x 96241 HMD6112-KM
1 x Re-Surfacing Kompac Form Roll
1 x V-97051 Kompac Vac KV-100
1 x #92550, 12 11/32" Form Roll W/Bearings
1 x RYB522R-KM
1 x BigFoot Sucker Tubes Hamada E47;C248;C252;SU47;611;612;662
1 x 8.38x19.38 Slim Blanket
1 x M125ML
1 x 16 Gal Refrigerated LC 4-6/Color
1 x #90969 Gear/Clutch Assembly
1 x 90850-4 4 Set Pack Kompac III Seals
1 x 98260-10 Sets Kompac IV Seals
1 x M2629
1 x #92860 Gear/Clutch Assembly
1 x A.B. Dick Sucker Tubes
1 x Single Purchase BigFoot Sucker Tubes
1 x 91514 Spring
1 x RU 79 Astro Envelope Feeder Sucker Foot - 1 dozen
$65.50
Manufacturer Info
PressSavers
Other products
Share Product
Share via E-Mail Share on Facebook Share on Twitter Share on Google Buzz Share on Digg